Brainware Solutions GmbH

Door systems are complex mechatronic assemblies. Automobile manufacturers place high demands on quality assurance and thus present their suppliers with increasing challenges. We have established ourselves as a reliable supplier in this segment and have already implemented the following tasks, among others: – Assembly tests including assembly control – Direct control of pure power motors

Modern vehicle seats are complex mechatronic systems with a large number of sensors and actuators. We plan your individual test sequence with you and help you with the following tasks: – Parameterization and testing of servomotors to personalize the sitting position, for massage functions or for control of air flow – electrical testing of seat

The Brainware bwDIO modules are multifunctional controllers and can be used both as digital I/O modules for PC programs or as compact stand-alone PLCs for control, regulation and test applications. Examples: – Digital Input/Output Module bwDIO 8/8 USB – Digital Input/Output Module bwDIO flex24 – Digital Input/Output Module bwDIO mini – Analog/Digital Input/Output-Module bwHK USB

HAND PRESSES Our semi-automatic hand presses for component assembly contain a lot of features that can improve production processes and ensure the high quality of your products. In addition to the actual press, the system accommodates a large number of sensors, depending on your application, which carry out an integrated quality inspection check during the

Modern sensor technology has to meet a multitude of requirements. In addition to validating the basic sensor readings, tolerances on the component must be determined, sealing surfaces and sealing media checked or wobble amplitudes determined. Modern sensors are equipped with integrated evaluation circuits. Our systems allow us to simulate the installation situation, evaluate the measured

Interlockings in railway control systems are highly sensitive systems on whose absolute precision and reliability human lives depend. Contrary to the general trend, proven and more robust analogue technology rather than electronics is used to control the systems. The switch between analogue technology and electronics is the multi-contact high-voltage relays used here. We are the

Brainwares screw assembly workstations or screwing stations – tailor-made for your products: – Designed as gantry, stand and multi-spindle system – Can be individually adapted to your production process, e. g. through integrated storage and shelving areas or through the integration of further processes. – Misassembly is reliably excluded, e. g. by electrical testing, cross-checking

When assembling cable harnesses with holders and guides, there are two main aspects to be considered: precise dimensioning of the components among each other and the correct assembly. Our assembly tables and fixtures ensure high quality! – From the individual fixture to complex assembly tables with integrated additional queries, e. g. dimensioning, presence of attachments

Despite international standards and increasing quantities in the field of e-mobility, there is still a high diversity in the design types of charging sockets. Benefit from our experience in the development and optimisation of flexible cross-platform assembly workstations: – Brainware assembly systems consist of a modular base system and interchangeable fixtures tailored to the task.

Load distributors pose a challenge in terms of inspection technology due to their individual, end-customer-specific assembly variants and the various error patterns. Using basic systems that have been optimised over many years, we create your individual solution with the following features: – Customer database-controlled testing in batch size 1 – Object-specific test functions (e. g.

Conventional testing of the assembly of nanocontacts (airbag net) using the push-pull method requires a lot of time and personnel, is prone to errors and cannot be documented. We have taken up this challenge and developed a testing system based on camera detection. In doing so, we have achieved the following objectives: – Significant reduction

The intelligent camera vCheck® Cam combines the compact dimensions of an industrial camera with the intelligence of the image processing and automation software vCheck® from Brainware Solutions GmbH. Complex tests of assembly steps can be carried out directly at the assembly workstation. Management is simple and straightforward via the network using the vCheck Manager software

Brainware LED lighting to support industrial image processing was developed when conventional products were not suitable for the respective application. Very often a gap in the market was filled for which there were no solutions before. All Brainware LED lighting is characterized by compact dimensions with an absolutely high light output. Great importance is attached

bwSensorLink are signal collection modules for monitoring and linking incoming sensor signals. The link provides a signal that is “AND-” linked from all inputs. The output is switched when all inputs receive a high signal.

Castings have developed into real high-tech components. However, series production and faster production methods increasingly require the use of intelligent testing systems, especially for preparing and checking further processing steps. For example, we have developed testing devices that determine the casting distortion of a component at up to 30 positions with an accuracy of 10

Due to the size of the workpieces to be tested and the often low cycle times, quality assurance in the area of printed circuit boards places high demands on the testing technology. There are many different quality characteristics. Our services include functional tests, such as paired or simultaneous multi-contact continuity tests or activation of functional